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The 13-digit and 10-digit formats both work. Please try again.Please try again.Please try again. Something we hope you'll especially enjoy: FBA items qualify for FREE Shipping and. Learn more about the program. Please choose a different delivery location.Used: AcceptableOvernight and 2 day shipping available!Something we hope you'll especially enjoy: FBA items qualify for FREE Shipping and Amazon Prime. Learn more about the program. Please choose a different delivery location or purchase from another seller.Using a direct and straightforward style of writing that has won praise from readers, it focuses on the needs of industrial mechanics, technicians and engineers working with industrial mechanical and power transmission products, and integrates safety and troubleshooting components within each chapter to encourage diagnostic skill-building. Then you can start reading Kindle books on your smartphone, tablet, or computer - no Kindle device required. Show details. Ships from and sold by -TextbookRush-. Ships from and sold by Amazon.com. In order to navigate out of this carousel please use your heading shortcut key to navigate to the next or previous heading. Register a free business account Based on the needs of mechanics, technicians and engineers, this book combines principles of operation with troubleshooting and servicing procedures. It is intended for students in the classroom learning how to use this equipment, and for actual on-the-job training. This edition also offers a new chapter on industrial pneumatics, including coverage of coolers, dryers, safety and maintenance. Reviewer Comments: “This book is well written and covers a good deal of material. Brief enough to keep the reader’s interest and long and detailed enough to fully explain subjects and concepts. This is a book that should be kept for reference later in a student’s career.
” ---Michael Case, Middle Georgia Technical College He holds a Bachelor of Engineering Technology from Southern Polytechnic University and a Master’s in Education from Georgia State University. Prof. Chastain has fourteen years experience working in industry engineering and troubleshooting electrical and mechanical systems. He has been teaching in technical education for 22 years. He has worked as a consultant for several major companies such as Cooper Tires, E.I. DuPont, Georgia Pacific, and Michelin. To calculate the overall star rating and percentage breakdown by star, we don’t use a simple average. Instead, our system considers things like how recent a review is and if the reviewer bought the item on Amazon. It also analyzes reviews to verify trustworthiness. Please try again later. BEATWERX 1.0 out of 5 stars Besides it was required for the class.Strongly recommend this book for newbies.In order to navigate out of this carousel please use your heading shortcut key to navigate to the next or previous heading. And by having access to our ebooks online or by storing it on your computer, you have convenient answers with Industrial Mechanics Maintenance Guide. To get started finding Industrial Mechanics Maintenance Guide, you are right to find our website which has a comprehensive collection of manuals listed. Our library is the biggest of these that have literally hundreds of thousands of different products represented. I get my most wanted eBook Many thanks If there is a survey it only takes 5 minutes, try any survey which works for you. We publish one well-researched article each month that gives you a unique insight into the maintenance world. Email Count me in! No fluff. No senseless promotion. One email every month.
1 (801) 851-1218 Jump to Help Contact Us Case Studies 30-day Free Trial Help Case Studies Home Home About Us Features Limble's Features Mobile Maintenance App Asset Management Work Orders Preventive Maintenance PdM (IOT Sensors) Work Requests Reports and Dashboards Spare Parts Inventory Vendor Management Multiple Language CMMS Super Charge Your Maintenance. Test drive Limble's CMMS and increase your profits today. Guide to CMMS How to Use a CMMS System Help Center How-to-use Limble API Documentation v2.0 Developer Resources Partners Our Partners Have a question. Contact us Contact Us Login Streamline work with Limble Request Demo May 5 2020 A Simple Guide To Industrial Maintenance The pandemic that is currently pressuring the world economy has clearly shown us the essential services we can’t live without. You might find this a strange introduction to the topic of industrial maintenance but bear with me for a second. Have you ever seen a plant operating without a maintenance team. Even though upper management tends to undervalue maintenance work and often complains about the associated costs, they will never “shut down” the maintenance department. This is because maintenance is an essential service. Just as society needs an operational food industry to survive, many businesses need industrial maintenance to stay operational. With that in mind, today we will take a closer look at: what industrial maintenance entails what are the most common industrial maintenance jobs what does the industrial maintenance training covers which industries rely the most on industrial maintenance best practices for improving industrial maintenance Exactly what is industrial maintenance. There isn’t a lot of mysticism here. Industrial maintenance is here to ensure that every plant asset is in a peak operating condition. This is why industrial maintenance is often used interchangeably with the term plant maintenance.
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Having well-maintained assets is a crucial factor in reaching production quotas and ensuring consistent product quality. However, an organization can’t allow that maintenance costs exceed the value of the produced output alongside all other operating costs. The most common industrial maintenance jobs If you google full-time industrial maintenance jobs, you can find offers for dozens of different job positions. However, you should take that number with a grain of salt because many of those job positions have a lot of overlap and list similar requirements. These positions require people who are good with their hands to follow instructions and safety procedures and are fine with occasionally working overtime. Lately, many job posts also list “basic computer skills” as a requirement since more and more businesses are adopting software solutions like CMMS. Here’s a list of the more common industrial maintenance jobs (which in itself have a decent amount of overlap): Industrial maintenance technician Industrial maintenance technicians mostly focus on repairing and maintaining industrial machinery. Their range of responsibilities or job titles can include: Ensuring operation of machinery and mechanical equipment by completing maintenance requirements (both planned and unplanned) for mechanical, electrical, and hydraulic issues on various production and facility equipment. Performing preventative maintenance on all facility equipment. Completing work orders in a timely manner while maintaining high-quality standards. Being readily available for emergency repairs in breakdown situations and potential on-call situations. Blueprint Reading, analyzing, and interpreting technical procedures, electrical schematics, service manuals and work orders to perform required maintenance and service. Troubleshooting mechanical breakdowns.
Industrial maintenance mechanic Industrial maintenance mechanics work on installing, repairing, and maintaining industrial equipment which makes this position really similar to the one of a maintenance technician. The usual duties of an industrial maintenance mechanic are: Performing preventative maintenance on all equipment. Performing mechanical and electrical troubleshooting and repairs. Performing hydraulic and pneumatic troubleshooting and repairs. Installation of new equipment. Welding and metal fabrication of parts in need of repair. Machine disassembly and adjustment of machine parts in control instruments. Industrial electrician Industrial electricians oversee the installation, repair, and maintenance of electrical systems in the industrial setting. They do the same thing as the previous two jobs we outlined, but they are focused mostly on electrical systems. They are usually responsible for: Installing new electrical systems. Updating, verifying, and maintaining electrical schematics. Troubleshooting problems with electrical equipment. Performing repairs and maintenance on existing equipment. Maintenance managers Maintenance managers focus more on managing people and maintenance operations than on the equipment itself. Depending on how large is the maintenance department, the job of a maintenance manager can be split into three different job positions, with the other two being a maintenance planner and a maintenance supervisor. In smaller facilities, however, a maintenance manager will cover all of those roles. The responsibilities of a maintenance manager include: Scheduling all maintenance-related work by coordinating their maintenance team. Ensuring that all maintenance operations are done in accordance with company policy and OSHA guidelines. Ensuring the facility satisfies all industry regulations. Managing maintenance budgets. Forecasting, ordering, and price negotiation for spare parts inventory.
Developing and implementing a (proactive) maintenance program. Hiring subcontractors for specialized maintenance work. How intensive is industrial maintenance training. Even though this varies from industry to industry, industrial facilities are a home for many different assets. This is why a strong industrial maintenance worker needs to have a fairly broad range of skills that can include everything from electricity and hydraulics to welding and precision machining. That being said, nobody expects them to be intimately familiar with every asset. Every bigger industrial facility will have some assets where specific repairs are performed by outside contractors whose only job is to go around the country, repairing a few specific assets in high demand. They are often quite expensive, incentivizing businesses to send their technicians to receive additional training to perform those repairs in-house. To give you a better idea of what industrial maintenance training usually covers, here’s a short video from Madison college that showcases their industrial maintenance program: All mechanics and technicians are bound to go through some form of an apprenticeship program. Apprenticeships are not hard to find as industrial maintenance jobs are constantly in demand. Apprenticeship programs are very important as they help trainees get familiar with the industry they are likely to operate in and give invaluable practical experience. More managerial positions such as the one of a maintenance manager are reserved for those with a few years of experience under the belt, and their range of responsibilities is more consistent across all industries. Industries that heavily rely on industrial maintenance As we already described, industrial maintenance is maintenance performed on industrial equipment. Industrial equipment is a very broad term that can include everything from ball bearings and air tools, through compressors and valves, to bulldozers and cement mixers.
Going by that definition, there is a little bit of industrial maintenance everywhere. However, we can still identify industries that rely on it much more than others like: manufacturing industry energy industry (oil, gas, mining, electric power industry) aviation industry construction industry automotive industry It is interesting to note two things these industries have in common: they all work with heavy equipment that incur big capital expenditures; maintenance costs make a large chunk of their operational budget. In simpler terms, they spend a lot of money on asset maintenance. Reduce Reactive Maintenance by 73.2 See the Results Red Hawk Enjoys With Limble Read Our Case Study 4 practices for improving industrial maintenance Industrial maintenance has to deal with a lot of moving parts, both literally and figuratively. Below you can find four actionable tips you should concentrate on to maximize the positive effects of industrial maintenance. 1) Run a proactive maintenance program You can’t talk about effective maintenance if most of your maintenance activities revolve around fixing things that are already broken. You need to have a proactive approach to maintenance. The best place to start is to choose one (or a combination) of the following maintenance strategies: preventive maintenance strategy condition-based maintenance (CBM) predictive maintenance (PdM) It is important to start with a maintenance strategy because all of your maintenance workflows are dependent on the hands-on maintenance strategy you use and on the maintenance software you have. 2) Employ a mobile maintenance software It is borderline impossible to run an efficient maintenance department without the support of mobile CMMS like Limble. If you no nothing about CMMS here is a full guide that covers all points of a CMMS: What is a CMMS System and How Does it Work.
3) Define clear procedures To have a well-oiled industrial maintenance program, industrial maintenance workers need to not only know when to do something, but how to do it. Having goals you are trying to reach is the only way to ensure continuous improvement. To fine-tune your industrial maintenance activities, you will need to define maintenance KPIs, use CMMS to track metrics, generate reports, and make changes if the numbers show that you will not hit your maintenance goals. Closing thoughts Industrial maintenance professionals have the luck (or misfortune) to work in a dynamic field that is already changing due to the impacts of predictive analytics, automation, Industry 4.0, 5G, and other related technology. That being said, industrial maintenance workers should not yet fear automation as their jobs are here to stay. While the tools they use to monitor and repair assets might change, while the assets themselves might change, we are still far from assets taking care of themselves. For those that are looking to jump-start their maintenance efforts with a CMMS, you can use our contact form to find out how we can help you. Written by Bryan Christiansen Share: 3 Comments Michaela Hemsley August 28, 2020, 3:50 pm Thanks for explaining that industrial electricians are in charge of installing new electrical systems and repairing and maintaining existing systems. I think that it would be smart for people working in industrial jobs to know a good electrician that could help them out if something happened. That would probably help make sure that everyone could be safer and that things could get fixed faster so you could be more efficient. Reply Stainless Steel Fabrication Auckland September 12, 2020, 7:58 am Thank you for this article. This is really very informative for us. I agree with you totally. It gives some true and insightful information on industrial maintenance. Great blog to share!!
Reply Staplers NZ December 24, 2020, 1:41 am This is a very informative blog, thanks for sharing about industrial maintenance. It will help a lot; these types of content should get appreciated. I will bookmark your site; I hope to read more such informative contents in future. Reply Leave a Comment Cancel reply Your email address will not be published. The Word is Out! We are here to help answer your questions.I've found several with some of the functionality, but much clunkier designs. I reviewed 16 CMMS packages, and yours was an easy choice. For technicians receiving work orders, it requires almost no training. The app makes it quick and easy to create work orders (with pictures) from your phone. PM's are also very easy to set up. All CMMS suppliers say that, but I found this one to be exactly that. This software, in my opinion, is the best value out there in the CMMS world. My team of maintenance techs got on board quickly and loves the app. The customization options available when setting up PM's are great. The functionality was extremely easy, but still provides the analytics needed to track our companies time and money spent on maintenance. Their support is top-notch. With unbelievable response times to questions. The Limble staff is very helpful. Cheat-sheet to better productivity and reliability Steps we've learned over years working with thousands of customers Important tips to help you avoid common costly pitfalls when creating your PM plan 13 Easy to-do Steps to Improved Preventative Maintenance First name Last name Email address Phone Download Your FREE PM Plan 3290 W Mayflower Ave. All rights reserved. When you visit or interact with our sites, services or tools, we or our authorised service providers may use cookies for storing information to help provide you with a better, faster and safer experience and for marketing purposes. By continuing, you're agreeing to use of cookies. We have recently updated our policy.
Key content includes Orientation to the Trade, Tools of the Trade, Fasteners and Anchors, Oxyfuel Cutting, Gaskets and Packing, Craft-Related Mathematics, Construction Drawings, Pumps and Drivers, Valves, Introduction to Test Instruments, Material Handling and Hand Rigging, Mobile and Support Equipment and Lubrication. Instructor Supplements Instructors: Product supplements may be ordered directly through OASIS at.Describes the apprenticeship and training programs available, as well as the career opportunities in industrial maintenance. The responsibilities and characteristics a worker should possess are also described. 32102-07 Tools of the Trade (5 Hours) Provides an introduction to the hand and power tools used in industrial maintenance. Covers safety procedures and techniques for use of these tools. 32103-07 Fasteners and Anchors (5 Hours) Covers the hardware and systems used by an industrial maintenance craftsperson. Describes various types of anchors and supports, their applications, and how to install them safely. 32104-07 Oxyfuel Cutting (17.5 Hours) Explains the safety requirements for oxyfuel cutting. Identifies oxyfuel cutting equipment and provides instructions for setting up, lighting, and using the equipment. Includes straight line cutting, piercing, beveling, washing, and gouging. 32105-07 Gaskets and Packing (10 Hours) Introduces types of gaskets and gasket material, types of packing and packing material, and types of O-ring material. Also covers net positive suction head and cavitation. 32109-07 Valves (5 Hours) Identifies and provides installation methods for different types of valves. Also explains selecting lubricants, additives, lubrication equipment, and lubricating charts. By continuing, you're agreeing to use of cookies. We have recently updated our policy. Not only do mechanics repair and maintain equipment, they also install and dismantle it.
Every time a new appliance leaves a factory or a new car rolls off the line, a skilled mechanic played a role in producing it. Wherever there are machines, there will be a need for maintenance craftworkers. Key content includes Orientation to the Trade, Tools of the Trade, Fasteners and Anchors, Oxyfuel Cutting, Gaskets and Packing, Craft-Related Mathematics, Construction Drawings, Pumps and Drivers, Valves, Introduction to Test Instruments, Material Handling and Hand Rigging, Mobile and Support Equipment and Lubrication.All assessments are based upon the NCCER Curriculum and have been developed in conjunction with subject matter experts from the industry. Click the assessment title below to open its specifications. SMEs are construction and maintenance professionals who have journey-level experience and have experience teaching their trades to others. Click below to view a list of SMEs who contributed to the development of this series. Key content includes Orientation to the Trade, Tools of the Trade, Fasteners and Anchors, Oxyfuel Cutting, Gaskets and Packing, Craft-Related Mathematics, Construction Drawings, Pumps and Drivers, Valves, Introduction to Test Instruments, Material Handling and Hand Rigging, Mobile and Support Equipment and Lubrication. Using a direct and straightforward style of writing that has won praise from students and instructors alike, it focuses on the needs of industrial mechanics, technicians and engineers working with industrial mechanical and power transmission products, and integrates safety and troubleshooting components within each chapter to encourage diagnostic skill-building. A functional balance of theory and application. Helps students go from the page to the project by tying basic principles of physics in a clear, practical manner with physical applications and real-world mechanics. Easy to read discussions. Presents students with in-depth coverage that is technical without being overly complicated. Historical background.
Provides students with the history behind most major chapter topics to add interest and deepen understanding. Real-world industrial components illustrated and discussed in detail. Gives students a simple and clear visual of specific industrial components for easy referral. Full service coverage. Provides extensive and thorough discussions on the installation, repair, and troubleshooting of major industrial components. Empowers students with the tools and know-how for effectively servicing all standard industrial parts. Numerous practice problems.Using a direct and straightforward style of writing that has won praise from students and instructors alike, it focuses on the needs of industrial mechanics, technicians and engineers working with industrial mechanical and power transmission products, and integrates safety and troubleshooting components within each chapter to encourage diagnostic skill-building. Gives step-by-step procedures for use. Helps students go from the page to the project by tying basic principles of physics in a clear, practical manner with physical applications and real-world mechanics. Presents students with in-depth coverage that is technical without being overly complicated. Provides students with the history behind most major chapter topics to add interest and deepen understanding. Gives students a simple and clear visual of specific industrial components for easy referral. Provides extensive and thorough discussions on the installation, repair, and troubleshooting of major industrial components. Empowers students with the tools and know-how for effectively servicing all standard industrial parts. Illustrates concepts and gives students practical experience as they read. Reflects and familiarizes students with the newest technology in the field. Historical chapter introductions. Gives students important background information and creates interest in subject areas.
Additional and improved illustrations, definitions, and identification of components. Students can see and understand each component and how to identify it in a system. Advantages and limitations of each component. Helps students determine how to select the best component for the job. Safety topics integrated in each subject area. Keeps students interested by showing relevance and real-world examples, helping promote retention of key safety topics (as compared to presenting safety topics as a single subject area). Integrated troubleshooting sections. This coverage is of profound importance to students because the industry's best troubleshooters must first understand basic principles of operation in each key area. If they don't have this understanding, they can't troubleshoot well. Each subject area is presented in a logical order, is easy to understand, and features well- detailed illustrations. These pedagogical features make it easy to use the book in both a classroom setting and a self-study environment. Connect with us to Instant Access ISBNs are for individuals purchasing with credit cards or PayPal. Savvas Learning Company is a trademark of Savvas Learning Company LLC. He holds a Bachelor of Engineering Technology from Southern Polytechnic University and a Master’s in Education from Georgia State University. He has worked as a consultant for several major companies such as Cooper Tires, E.I. DuPont, Georgia Pacific, and Michelin. Please try again. However, due to transit disruptions in some geographies, deliveries may be delayed.There’s no activationEasily readIt focuses on the skills needed to select, install and maintain electro-mechanical equipment in a typical industrial plant or facility. Data is presented in a concise, easily understandable format to facilitate use in the adverse conditions associated with the plant floor. Each subject is reduced to it simplest terms so that it will be suitable for the broadest range of users.
Since this book is not specific to any one type of industrial plant and is useful in any type of facility. What is True Preventive Maintenance. Maintenance Skills Assessment Safety Balancing; Bearings; Chain Drives Compressors; Control Valves Conveyors; Couplings Dust Collectors Fans and Motors Gears Hydraulics Lubrication Machinery Installation Mixers and Agitators Packing and Seals Precision Measurements Pumps Steam Traps V-Belt Drives Welding Ricky has worked with maintenance organizations in hundreds of facilities, industrial plants, ships, etc, world wide in developing reliability, maintenance and technical training strategies. Prior to joining Allied Reliability in 2008, Ricky worked as a professional maintenance employee for Exxon Company USA, Alumax (this plant was rated the best in the world for over 18 years), Kendall Company, and Hercules Chemical providing the foundation for his reliability and maintenance experience. Ricky is the co-author of “Rules of Thumb for Maintenance and Reliability Engineers”, “Lean Maintenance” and “Industrial Repair, Best Maintenance Repair Practices”. Ricky also writes for different magazines during the past 20 years on technical, reliability and maintenance subjects. Ricky holds certification as Certified Plant Maintenance Manager from the Association of Facilities Engineering as well as a Certified Maintenance and Reliability Professional from the Society for Maintenance and Reliability Professionals. Ricky lives in Charleston, SC with his wife. Aside form spending time with his 3 children and 3 grandchildren, Ricky enjoys kayaking, fishing, hiking and archaeology. He is also a contributing editor for Plant Services magazine. It focuses on the skills needed to select, install and maintain electro-mechanical equipment in a typical industrial plant or facility. Data is presented in a concise, easily understandable format to facilitate use in the adverse conditions associated with the plant floor.
Each subject is reduced to it simplest terms so that it will be suitable for the broadest range of users.We value your input. Share your review so everyone else can enjoy it too.Your review was sent successfully and is now waiting for our team to publish it. Reviews (1) write a review Sort: Select Newest Highest Rating Lowest Rating Most Votes Least Votes Updating Results If you wish to place a tax exempt orderCookie Settings Thanks in advance for your time. The IMM program consists of 10,000 on-the-job training hours and five years of core classes. After the MW program, the apprentice receives a journey card. Under their Journey Card, Millwrights repair, replace, maintain and install machinery in factories, such as conveyor systems, escalators, electrical turbines, overhead cranes, blast furnaces, and electrical generators. Millwrights carry out precision work in manufacturing and processing plants working indoors and outdoors with machine tools and precision instruments. This work requires a keen eye for a perfect fit, as Millwright’s work to specifications of a thousandth of an inch. They are required to weld, fabricate, and work with hydraulics and pneumatics. Millwrights may maintain the physical plant as well. This job is physically demanding. After the IMM program, the apprentice receives a journey card and is eligible to test for their LME license. The LME license allows the holder to repair, replace, and maintain electrical equipment of a type normally found in an industrial plant, commercial office building, or building owned and operated by the state, a local government entity, or institution. The installation of new electrical equipment is not allowed. The Committee is governed by a policy document and a State-approved Standard for each trade. Please refer to the Standard for details about each program.