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Find Arctic Cat Parts for your ZRT 600, ZRT 800, and the Thundercat 900 and 1000 Parts From Brake Pads to Sway Bar Assembly our parts selection is huge! Whether its tires, engine parts, belts, brakes, not to mention great priced Wildcat accessories! How about our wide selection of Arctic Cat Jackets! Made of the best materials, these sweatshirts are sure to keep you protected! This site is dedicated to selling OEM Arctic Cat ATV parts, UTV parts and snowmobile parts. You can easily find the parts through our parts diagrams after finding the appropriate category above. Site Powered by vNext Technologies, Inc. The handbooks cover all aspects of repair, from basic maintenance, strip-down to complete overhaul and rebuild. Hundreds of diagrams and photographs are included in the manuals to efficiently aid the user though the service or repair process. Each section has step-by-step repair instructions that are easy enough for any do-it-yourselfer or professional mechanic to understand. Download an Arctic Cat snowmobile digital repair manual straight to your computer, tablet or smart phone in seconds. These downloadable PDF (portable document format) manuals are digitally delivered books containing the repair instructions necessary to fix or repair a 2-stroke or 4-stroke Arctic Cat snowmobile back to factory specifications. For Arctic Cat snowmobiles, the following content is usually covered: general information, vehicle and component specifications, regular maintenance and tune-up procedures, engine, fuel system, brakes and final drive, electrical system, body and steering, suspension and troubleshooting. Here's a small sample of topics often covered in an Arctic Cat snowmobile repair manual (actual topics will vary depending on year an model): It really is that simple. Get the repair information you need to fix your snow-mobile in seconds. You can download the manual to your computer, tablet or smart phone. A typical download takes under a minute.
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I need a manual for a 2005 Arctic Cat fireboat 500 snow mobile. Repair manuals are available for the following models. The manual is designed to aid service personnel in service-oriented applications and may be used as a textbook for service s manual is divided into sections. The manual is designed to aid service personnel in service-oriented applications and may be used as a textbook for service s manual is divided into sections. This manual contains service, repair procedures, assembling, disassembling, hydraulic circuit diagrams,electrical diagrams and everything you need to know. The complete two-volume set is designed to aid service personnel in service-oriented applications. The manual is designed to aid service personnel in service-oriented applications and may be used as a textbook for service s manual is divided into sections. Production model years 2007. 533 pages allow you to print it out in its entirety or just the pages you need!! These models are all that use the 120cc 660cc 660cc turbo and 1100cc 4 stroke engines. These arctic cat snowmobile service manuals are your number one source for repair and service information. The manual is designed to aid service personnel in service-oriented applications and may be used as a textbook for service training. This manual is divided into sections. The manual is designed to aid service personnel in service-oriented applications and may be used as a textbook for service training. This manual is divided into sections. Production model years UP TO 2008, may cover other years as well, see model list below. The manual is designed to aid service personnel in service-oriented applications and may be used as a textbook for service s manual is divided into sections. The manual is designed to aid service personnel in service-oriented applications and may be used as a textbook for service s manual is divided into sections.
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The manual is designed to aid service personnel in service-oriented applications and may be used as a textbook for service training. This manual is divided into sections. The manual is designed to aid service personnel in service-oriented applications and may be used as a textbook for service training. This manual is divided into sections. The manual is designed to aid service personnel in service-oriented applications. This manual is divided into sections cover specific snowmobile components or systems and in addition to the standard service procedures,includes assembling,disassembling,and inspecting instruction. Anything from skis, complete exhaust systems. See More 2012 SLP Catalog Published on Nov 3, 2011 High performance snowmobile parts and accessories for Actic Cat, Polaris, Ski- Doo and Yamaha. Anything from skis, complete exhaust systems. Checking your browser before accessing This process is automatic. Your browser will redirect to your requested content shortly. If you continue browsing the site, you agree to the use of cookies on this website. See our User Agreement and Privacy Policy.If you continue browsing the site, you agree to the use of cookies on this website. See our Privacy Policy and User Agreement for details.You can change your ad preferences anytime. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly. All pages are is great to have2005 ARCTIC CAT KING CAT 900 SNOWMOBILE Service Repair Workshop Manual. Section. ForewordArctic Cat Snowmobiles. The complete two-volume set is designed to aid service personnel in service-oriented applica-This volume is divided into sections.
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The sections cover specific snowmobile components or systems and, in additionWhen using thisThe service technician should become familiar with the operation and construction of the components or systems byThis will assist the service technician in becoming more aware of andSuch efficiency not only helps build consumer confidence but also saves time andAll Arctic Cat publications and snowmobile decals display the words Warning, Caution, and Note to emphasize impor-Be sure to follow theThe symbol ! CAUTIONFollow the directive because it deals withThe symbol NOTE: identifies supplementary informa-At the time of publication, all information, photographs, and illustrations were technically correct. Some photographsBecause Arctic Cat Inc.All materials and specifications are subject to change without notice. Keep this manual accessible in the shop area for reference. Product Service and Warranty Department. Arctic Cat Inc. October 2004Recommended Gasoline and Oil. 1-2. Break-In Procedure. 1-2. Genuine Parts. 1-3. High Altitude Operation. 1-3. Preparation For Storage. 1-3. Preparation After Storage. 1-4. After Break-In Checkup (100 Miles). 1-5. After Break-In Checkup Checklist. 1-6. Torque Conversions. 1-7. Tightening Torque (General Bolts). 1-7. Drill Bit Sizes (Number) Chart. 1-8. Servicing Symbols. 1-10Identification. The Arctic Cat Snowmobile has two important identifi-Cat Inc. if the engine serial number or VIN is removedRecommended. Gasoline and OilThe recommended gasoline to use in these snowmo-When using ethanol blended gasoline, it is not neces-The recommended gasoline to use in these snowmo-NOTE: When using the recommended gasoline,NOTE: When using oxygenated gasolines, the. Fuel Designation Connector (the gray wire at the. ECU) must be disconnected. NOTE: In order for the ECU to change modes, theBreak-In Procedure. The Arctic Cat 2-stroke engine (when new or rebuilt)Arctic Cat requiresConnector at the ECU is disconnected. If not,Genuine Parts.
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When replacement of parts is necessary, use only genu-They are precision-made to ensureHigh Altitude Operation. Operating a snowmobile at varying altitudes requiresThese changesHigh altitude information decal(s) are located beneathKing Cat and M-Series snowmobiles are initially set upConsult the appropriate specifications for this informa-Preparation. For Storage. Prior to storing the snowmobile, it must be properlyTo prepare theDO NOT get waterNOTE: On M-Series and “Laydown” engine mod-Pry the boot forward;NOTE: On some standard models, the air-intakeNOTE: On some standard models, the air-intakeWith the engineTurn engine off. NOTE: On M-Series and “Laydown” engine mod-NOTE: On some standard models, install the air-A. Disconnect the high tension lead(s) from theContinuous use ofJet Chart recommendations for proper main jetC. Install the spark plug(s) and connect the highTighten the gas tankRemove the chain-caseInstall the drainMake sure all rivetsReplace all loose rivets.Preparation After. Storage. Taking the snowmobile out of storage and correctlyInstall the drive belt.NOTE: After prolonged storage, Arctic Cat rec-Replace, gap, or clean asAdd properly mixedTest the electric startAfter Break-In CheckupThe 100 mile checkup offered by some dealershipsA program ofThere are three areas that require adjustment after theThese areas are the following. A. Carburetor jetting. C. Track tension and alignment. CARBURETOR JETTING (Carbureted Models)—.
Altitude, temperature, and the use of oxygenated gaso-DRIVE BELT DEFLECTION — Drive belt deflec-Even if it isThis is because the rubber engine mounts and the rub-When this happens, the snowmobile will appear toTo add to this, the drive beltThis all leads to aAfter the break-in period, drive belt deflection shouldDRIVE BELT BREAK-IN — It is critical for maxi-If this procedure isn’t followed, it is possible to destroyThis should beIf a jam nutNot only will this proce-Each operator should be instructed to drive the snow-In addition to instructing each operator about theseTRACK TENSION AND ALIGNMENT — There isPre-delivery Manual and periodically thereafter. IfAlong with these three major areas, there are also otherNot only will the customer beAfter Break-In. Checkup Checklist. Below is a recommended list of items to check afterThe recommended mileage for this inspection isPlease encourage the cus-Tightening TorqueThread. Diameter. A (mm). Tightening TorqueDrill Bit SizesNo. Size of DrillNo. Size of DrillNo. Size of DrillNo. Size of Drill in. InchesListed in the table below are symbols indicating specialPlease note the definition for eachTorque Conversions. 2-3. Piston Replacement Guide. 2-4. Assembly Schematics (Table of Contents). 2-4. Engine Piston Travel Versus Crank Angle Chart. 2-22. Cylinder Head Volume Specifications. 2-23. Crankshaft Runout Specifications. 2-23. Engine. 2-24. Removing Engine (Table of Contents). 2-24. Disassembling Engine (Table of Contents). 2-34. Servicing Top-Side Components. Cleaning and Inspecting Engine. 2-66. Measuring Critical Components. 2-70. Assembling Engine (Table of Contents). 2-72. Installing Engine (Table of Contents). 2-107. Troubleshooting Engine (Carbureted Models). 2-118. Troubleshooting Engine (EFI Models). 2-121. Engine Information (Table of Contents). 2-125EngineModel.
NumberBore—mmCoolingSystemFanCooledFanCooledLiquidCooledLiquidCooledLiquidCooledFanCooledLiquidCooledLiquidCooledLiquidCooledLiquidCooledLiquidCooledLiquidCooled. GasolineOctaneIgnitionTimingdegreesSparkPlugGap—mmGapRangeLimit(max)DiameterRangeDiameterRangeSmallEndBore. DiameterRangeRadialPlayRangePlayRangeHeightGuide. Assembly Schematics. Table of ContentsListed in the table below are symbols indicating specialPl ease note the definition for eachWhenusinganyofthechartsbelow,firstknowtheenginestrokeandtimingindegrees;thenselecttheproperchartandreadacrossfromDegreeNOTE: For accurate reading when using the head installed volume method, subtract 2.44 cc from theCrankshaft Runout SpecificationsENGINE TYPE SQUISH - GAP HEAD INSTALLED VOLUME (cc) FLAT PLATE VOLUME (cc)Reducing the head volumeEngine. Bore X. Stroke. A B C G Runout D, E, F PointThis engine servicing section has been organized intoFor consis-Also, some components mayThe technician should useNOTE: Some illustrations and photographs usedRemoving Engine. Table of ContentsRemoving Engine. NOTE: If equipped with electric start, disconnectNOTE: Before installing the clutch puller, applyRepeat thisNOTE: If the driven pulley will not slide off theNOTE: If equipped with electric start, remove theRemoving Engine. NOTE: If applicable, disconnect the batteryNOTE: On the ZR to remove the drive belt, see. Section 8.Using a ?-in.If the drive clutchRemove the drive clutch. If applicable, account forNOTE: On the ZR, remove the cap screw secur-Account for align-Place them to one side inNOTE: If applicable, disconnect the solenoid-to-NOTE: Inspect the engine to ensure all wires,Account for nuts, washers, and gaskets.Then remove the hoseRemoving EngineOpen the drainOnce the coolant stopsNOTE: Remove the rubber plug from the bellyRepeat this step until the clutch releases. RemoveNOTE: Account for the ground wire.NOTE: Loosen the set screws and remove theRemoving Engine. Engine Models)Using a ?-in.
If the drive clutchRemove the drive clutch. If applicable, account forAccount for alignment washers.Using a small screwdriver, pry off the cableRemove the fillerNOTE: Inspect the engine to ensure all wires,Account for nuts, washers, and gaskets.Then remove the hose from the engine. Disassembling Engine. Table of ContentsAccount for twoB. On the 440 cc, remove the nuts, lock washers,Discard the gaskets.Using the flywheelNOTE: For further servicing of the axial fan com-Repeat procedureAccount for the key inAllen-head cap screws, lock washers, and washersNOTE: The two stator plate Allen-head capAccount for two gaskets.Discard the two gaskets. Account for two dowel pins.MAG-side head, cylinder, and piston and a P onNOTE: For proper assembly, keep all MAG-sidePTO-side piston; remove the MAG-side piston-pinKeep each pistonNOTE: Place rubber bands over the connectingThis will keepLift the crankshaft freeAccount for the. C-ring and five bearing retaining pins.Use a piston-pin puller only.Damage to theNOTE: A suitable substitute protective cap canRepeat thisAccount forRemove the stator plateNOTE: The thermostat is of the lock-open type. IfRemove the manifold and discard the gaskets.Account for two large O-rings beneath each head.NOTE: The metal cylinder base gaskets may bePTO-side piston; then remove the MAG-sideNOTE: For proper assembly, keep all MAG-sideKeep each pistonNOTE: Place rubber bands over the connectingThis will pre-Account for the O-Use a piston-pin puller only.Damage to the sealingAccount for the thrustAccount for theAccount forAccount for the special washers.Account for the special washers.The puller must bottom on the insert and not onNOTE: Using a felt-tip marker, mark the cylindersAlso, mark the pistons at this time.Account for fourWhen replacingWhen replacing rings note notches in ring endsThis preventsAccount for an O-ring.Account for an O-ring.Account for a thrust washer.Note the position ofAccount for four dowelAccount for bearings and a C-ring.
Repeat thisAccount forPlease Click Here. Then Get More. Information.Now customize the name of a clipboard to store your clips. You can safely access this website, but certain features may not appear as intended. For the best experience, we recommend that you upgrade to the latest, most secure version of Internet Explorer. Upgrade Now - Hide this message Please browse our catalogs to see the great products we offer. Follow the Maintenance Schedule recommendations to ensure that the snowmobile is in peak operating condition. Performing the scheduled maintenance is very important. It compensates for the initial wear that occurs during the life of the snowmobile. The subsequent pages give detailed procedures. If you don’t know the source of the trouble, go to the troubleshooting page for a list of causes and effects to determine the problem. Using additional oil under normal conditions will lead to spark plug fouling and rapid carbon buildup. Refer to the following when mixing oil with the fuel. Never open a container containing gasoline near sparks, heat or flame. Do not smoke while mixing fuel. Perform all schedules on time during the snowmobiling season. Refer to Table 1 (daily), Table 2 (monthly) and Table 3 (seasonally). Likewise, perform chassis and steering inspection procedures after major service has been performed to those components. Do not allow any smoking in areas The oil is burned with the fuel and expelled through the exhaust. The various components of the engine are lubricated by the oil as it clings to the various parts as it passes through the crankcase and cylinders. All models are equipped with an oil injection system. Pre-mixing oil with the fuel is not required on any of the models covered in this manual except during engine break-in. See Break-In in this chapter. Ski-Doo recommends using gasoline with a minimum octane rating of 87. Consult with a Ski-Doo dealership for specific local gasoline recommendations.
During engine operation, oil is automatically injected into the engine at a variable ratio depending on engine rpm. Check the oil level in the reservoir tank (Figure 1) daily and each time gasoline is added to the fuel tank. The oil tank is equipped with an oil level sensor that is connected to the injection oil level pilot lamp on the instrument panel. When the oil level in the tank reaches a specified low point, the pilot lamp lights. Add oil as soon as possible when the low oil pilot light comes on. When the oil level is low, perform the following. Fill the tank until the oil level is up to the full mark on the transparent tank. 3. Reinstall the fill cap and close the hood. The recommended oil is classified API GL-3 gear oil with a viscosity rating of SAE 75 or 80. Different types or brands often vary slightly in their composition and a mixture of any of them may not lubricate as well as one type or brand alone. Always try to use one type and brand of oil. Open the shroud. Wipe the dipstick off and insert it back into the chaincase. Read the oil level on the side that correlates to the type of chaincase, no reverse gear (STD) or with reverse gear (REVERSE). The oil level should be between the upper and lower arrow marks on the dipstick. 4. If the oil level is low, add chaincase oil. Do not overfill. Recheck the oil level. 5. Reinstall the dipstick. Make sure the circular handle on the dipstick fits around the projection (B) on the chaincase to prevent accidental removal. The manufacturer suggests draining and filling. If operating the snowmobile under severe conditions or in wet snow, perform lubrication more frequently. Locate the grease fitting on the spindle housing (Figure 5).Wipe the grease fitting with a clean shop cloth to remove all traces of dirt. Remove the grease gun from the nipple and wipe the excess grease from the fitting and spindle. Repeat the procedure for the spindle on the other side of the snowmobile.
Wipe the grease fitting with a clean shop cloth to remove all traces of dirt and debris. Fit the end of a grease gun onto the grease fitting and pump grease into the steering arm. Remove the grease gun and wipe away all excess grease.
Lock the component 53220-HMA-00(STRG.Service data Unit: mm Item Standard Allowable Limit. Remove exhaust muffler. Installation Install in reverse order of removal procedures. Remove the rear wheel. Inspection rear wheel rim Place the wheel rim on a rotational support. Rotate it by hand and measure the run-out with a dial indicator. Free play The bearing should move smoothly and quietly. Check the fit of the bearing and rim. Cir clip Outside collar Bearing (6303UU) Inside collar Rear Cushion Left Upper bolt Removal Remove the luggage box, rear carrier and body covers. Electrical System Precautions in Operation When removing the battery, the disconnection sequence of cable terminals shall be strictly observed. (First disconnect the negative cable terminal, next, the positive cable terminal.) The model of the spark plug and the tightening torque. The ignition timing. Electrical System Troubleshooting No voltage Intermittent power supply Battery over discharged The connector of the charging system becomes The cable disconnected loose The fuse is blown Poor connection of the battery cable Improper operation of the main switch Poor connection or short-circuit of the Low voltage discharging system. Electrical System Battery Removal Loosen 1 screw and remove the battery cover. Disconnect the negative cable terminal first, then the positive cable terminal. Remove the battery. Voltage Check Use the digital voltmeter to check the voltage of the battery. Electrical System Fuse Fuse circuit diagram 17-5. Electrical System Inspection on AC. Generator coil Remove the luggage box, rear carrier and body covers. Disconnect 3 pin couplers of the generator coil. Connect an ohmmeter to the each terminal end. Check the continuity of the each terminal end, and engine ground with short circuit. Electrical System Connect a tachometer. Inspection on Charging Voltage Turn on the headlight to high beam and start the engine.
Voltmeter Accelerate the engine to the specified revolution per minute and measure the charging voltage.Electrical System Inspection on ignition coil Remove the right floor garnish. Disengage the connector of the ignition coil. Measure the resistance between the terminals of the primary winding.Electrical System Starting System White Black Blue Green Sky blue Yellow Orange Inspection of starter relay Open the main switch. Press the brake. Push the starter switch. If a sound of “Looh Looh” is heard, it indicates the relay is working properly. Electrical System Disconnect the positive cable of the starter motor. Disconnect the coupler of the relay. Connect an ohmmeter to the large terminal end.Electrical System Meter Meter circuit diagram Meter (Ignition) Fuse 10A Turn right indicator Main switch Fuse 20A Turn left indicator Charge High beam indicator indicator REG. REC. Side stand warning light Eng.Electrical System Removal of meter Remove wind screen garnish, wind screen, meter visor, front cover, meter visor. (Refer chapter 14) Disconnect the coupler of the speedometer, and take off the meter panel and meter. Meter coupler 4 screws Loosen 4 screws from meter panel. Electrical System Headlight bulb replacement Pull out the rubber socket, and press the 2 springs, then remove light bulb. Specification: Lo-beam bulb 12V 55W (H11) Hi-beam bulb 12V 55W (H11) Caution It would be much easier to replace the light bulb if dismounting the front cover. Disconnect the main switch coupler. Check the continuity between two points as indicted below BAT1 BAT2 Position LOCK Main switch coupler Wire Color Black Blake Replacement of main switch. Electrical System Left handle switch High and low beam switch Remove the handle cover and front cover. Disconnect the coupler of left handle switch. Check the continuity between two points as indicated in the table below High and low beam switch Position Winker switch. Electrical System Fuel Unit Fuel Pump and unit Open the seat.
Remove the luggage box. Remove the rear carrier. Remove the body cover Remove the floor panel. Disconnect the coupler of the fuel unit. Loosen 4 bolts from fuel unit and remove it. Electrical System Cooling Fan Thermo Switch The thermo switch mounted on the radiator controls the operation of the cooling fan motor.Electrical System Thermo Unit Thermo unit Remove the thermo unit. Hang the thermo unit in an oil heater, heat the oil and measure the resistance at each temperature.Electrical System NOTE: 17-22. Wiring Diagram 18-1. Wiring Diagram NOTE: 18-2. We're committed to dealing with such abuse according to the laws in your country of residence. When you submit a report, we'll investigate it and take the appropriate action. We'll get back to you only if we require additional details or have more information to share. Note that email addresses and full names are not considered private information. Please mention this; Therefore, avoid filling in personal details. The manual is 10,63 mb in size. If you have not received an email, then probably have entered the wrong email address or your mailbox is too full. In addition, it may be that your ISP may have a maximum size for emails to receive. Check your email Please enter your email address. Something went wrong.Learn more - opens in a new window or tab This amount is subject to change until you make payment. For additional information, see the Global Shipping Program terms and conditions - opens in a new window or tab This amount is subject to change until you make payment. If you reside in an EU member state besides UK, import VAT on this purchase is not recoverable.
For additional information, see the Global Shipping Program terms and conditions - opens in a new window or tab Learn more - opens in a new window or tab Learn more - opens in a new window or tab Learn more - opens in a new window or tab Learn more - opens in a new window or tab Learn more - opens in a new window or tab See the seller's listing for full details. Contact the seller - opens in a new window or tab and request postage to your location. Please enter a valid postcode. Please enter a number less than or equal to 47. If you don't follow our item condition policy for returns, you may not receive a full refund. Refunds by law: In Australia, consumers have a legal right to obtain a refund from a business if the goods purchased are faulty, not fit for purpose or don't match the seller's description. More information at returns. All Rights Reserved. User Agreement, Privacy, Cookies and AdChoice Norton Secured - powered by Verisign. Im Falle einer Frage zogern Sie nicht uns zu kontaktieren. Wir mochten Sie jedoch darum bitten ihr Problem genau und ausfuhrlich zu beschreiben, damit andere Benutzer Ihnen ihre Frage detailliert erklaren konnen. Mat foot board l Left footpeg rubber pad Sym GTS 300 Evo See more like this.The Cyclepedia.com KYMCO Downtown 200i and 300i Online Scooter Repair Manual features detailed full-color photographs and wiring diagrams, complete specifications with step-by-step procedures performed and written by a professional technician. The SYM CitycomS 300i is a stunning ride, with SYM's proprietary 4-valve, ceramic-coated cylinder technology, this 268cc electronic, fuel-injected and liquid cooled 4-stroke engine has great performance and acceleration. With an estimated fuel economy of 80 miles per gallon and a fuel capacity of 2.6 gallons, the Citycom has extremely low fuel consumption and is environmentally conscious. Vraag over de SYM GTS 300i EVO.Search Fixya. Browse Categories Answer Questions.