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Use proper tools and genuine Kawasaki Mo- torcycle parts.General Specifications.Unit Conversion Table.1-11. To facilitate actual operations, notes, illustra- tions, photographs, cautions, and detailed descriptions have been included in each chapter wherever necessary. Gaskets, O-rings, oil seals, grease seals, circlips, cotter pins or self-locking nuts must be replaced with new ones whenever disassembled. Then tighten them according to the specified se- quence to prevent case warpage or deformation which can lead to malfunction. Be sure to maintain proper alignment and use smooth movements when installing. Ball Bearing and Needle Bearing Do not remove pressed ball or needle unless removal is absolutely necessary. Lubri- cation points are called out throughout this manual, apply the specific oil or grease as specified. Direction of Engine Rotation When rotating the crankshaft by hand, the free play amount of rotating direction will affect the adjustment. Specifications. 2-12 Special Tools. 2-14 Periodic Maintenance Procedures.2-15 Fuel System. 2-15 Air Cleaner Element Cleaning. 2-15 Throttle Control System Inspection. 2-16 Choke Operation Inspection. Letters used in the “Remarks” column mean: AL: Tighten the two clamp bolts alternately two times to ensure even tightening torque. L: Apply a non-permanent locking agent. Use this table for only the bolts and nuts which do not require a specific torque value. All of the values are for use with dry solvent-cleaned threads. If the throttle grip does not return properly, check the throt- tle cable routing, grip free play, and cable damage. If spoke tightness is uneven or loose, tighten the spoke nipples evenly.If they do not, adjust the chain slack and align the wheel alignment (see Drive Chain Slack Adjustment). If there is any irregularity, replace the drive chain. If the chain guides and chain slipper show any signs of abnormal wear or damage, replace them.
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If the brake fluid leaked from any position, inspect or re- place the problem part. WARNING Mixing brands and types of brake fluid can reduce the brake system’s effectiveness and cause an ac-. Replace or repair any defective parts, if necessary.This is 50 mm (2 in.) drop at 7.6 m (25 ft) measured from the center of the headlight with the motorcycle on its wheels and the rider seated. Battery (see Battery Condition in the Electrical System chapter) Main Fuse 20 A (see Fuse Inspection in the Electrical System chapter) Ignition Switch (see Switch Inspection in the Electrical System chapter) Sidestand Switch (see Switch Inspection in the Electrical. Also, check to see that each cotter pin is in place and in good condition.WARNING If dirt or dust is allowed to pass through into the carburetor, the throttle may become stuck, possibly. Fuel Hose Replacement WARNING Gasoline is extremely flammable and can be ex-. Do not remove the radiator cap or attempt to change the coolant when the engine is hot; allow it cool completely. Immediately wipe any spilled coolant from tires, frame, engine or other painted parts. NOTICE Soft or distilled water must be used with the an- tifreeze in the cooling system. If hard water is used in the system, it causes scales accumulation in the water passages, and consider- ably reduces the efficiency of the cooling system. NOTICE Except for the disc pads and disc, use only disc brake fluid, isopropyl alcohol, or ethyl alcohol for cleaning brake parts. Clean the carburetor in a well ventilated area, and take care that there are no sparks or flame anywhere near the working area; this includes any appliance with a pilot light. Turn the ignition switch OFF. Do not smoke. Make sure the area is well-ventilated and free from any source of flame or sparks;. NOTICE For the California model, if gasoline, solvent, water or any other liquid enters the canister, the canister’s vapor absorbing capacity is greatly reduced.
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If the canister does become contaminated, replace it with a new one. Turn the ignition switch OFF. Do not smoke. Make sure the area is well-ventilated and free from any source of flame or sparks;. Al- though no adjustments are required, a thorough visual in- spection must be made at the intervals specified by the Pe- riodic Maintenance Chart. Do not smoke. Turn the ignition switch OFF. Make sure the area is well-ventilated and free from any source of flame or sparks;. If whitish cotton-like wafts are observed, aluminum parts in the cooling system are corroded. If the coolant is brown, iron or steel parts are rusting. When this accumulation is suspected or observed, flush the cool- ing system. If this accumulation is not removed, it will clog up the water passage and considerable reduce the effi- ciency of the cooling system. If there are obstructions to air flow, remove them. If the air passages of the radiator core are blocked more than 20 by unremovable obstructions or irreparably de- formed fins, replace the radiator with a new one. Valve Removal.5-31 Specifications.5-10 Valve Installation.5-31 Special Tools and Sealant.5-12 Valve Guide Removal.5-31 Clean Air System (Other than AU Valve Guide Installation. The push rod does not return to its original position once it moves out to take up camshaft chain slack. Observe all the rules listed below: When removing the tensioner, do not take out the mounting bolts only halfway. Always pull the chain taut while turning the crank- shaft. This avoids kinking the chain on the lower (crankshaft) sprocket. A kinked chain could dam- age both the chain and the sprocket. Problem Diagnosis Remedy (Action) The cylinder Carbon accumulation on piston and in Remove the carbon deposits and replace compression is cylinder head (combustion chamber) is damaged parts if necessary. If the outside diameter of the seating surface is within the specified range, measure the seat width as described be- low.
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The oversize piston requires oversize rings.Do not remove the exhaust pipe or muf- fler body while it is hot.Clutch Cable Removal. Clutch Cable Installation.Clutch Cable Lubrication.Clutch Lever Installation. If any spring is shorter than the service limit, it must be replaced.Check the oil level before each use and change the oil and filter according to the periodic maintenance chart. R: Replacement Parts S: Follow the specified tightening sequence. Crankshaft Disassembly Since assembly of the crankshaft demands exacting tol- erances, the disassembly and reassembly of the crankshaft. If connecting rod bend exceeds the service limit, the con- necting rod must be replaced. Washer ( 31) 4. Instead of measuring, inspect the bearing for abrasion, color change, or other damage. If there is any doubt as to the condition of a needle bear- ing, replace it. Apply soap and water solution, or rubber lubricant. NOTICE Do not lay the front wheel on the ground with the disc facing down. Special Tools - Rim Protector: 57001-1063 Bead Breaker Assembly: 57001-1072 NOTICE Take care not to insert the tire irons so deeply that. MO: Apply molybdenum disulfide oil solution. (mixture of the engine oil and molybdenum disulfide grease in a weight ratio 10: 1) R: Replacement Parts. If the seal is in a poor condition, it could lead the pad to wear excessively or the brake to drag, which may cause the tem- perature of the discs or the brake fluid to increase. Replace the caliper if the cylinder and piston are badly scores or rusty.Brake Line Bleeding The brake fluid has a very low compression coefficient so that almost all the movement of the brake lever or pedal is transmitted directly to the caliper for braking action. G: Apply grease. Spring Preload Adjustment Shock Adjuster Damping Road Driving Absorber Load Position. If there is any damage to the frame, replace it. WARNING A repaired frame may fail in use, possibly causing an accident resulting in injury or death.
If the frame is bent, dented, cracked, or warped, replace it. Water Temperature Sensor 11. Spark Plug 12. If the connector is corroded or dirty, clean it carefully. If the specific gravity is below 1.200 the battery needs to be charged. NOTICE Always remove the battery from the motorcycle for charging.Do not touch the spark plugs while the engine is running, or you could receive a severe electrical shock. NOTICE Do not disconnect the battery cables or any other electrical connections when the ignition switch is on, or while the engine is running. If the fan rotates, inspect the fan switch (see Radiator Fan Switch Inspection). If the needle does not flick, replace the meter assembly. Tachometer Circuit 1. Tachometer 2. Ignition Switch 3. IC Igniter 4. Main Fuse 20 A 5. If it is blown out, replace the fuse. Before replacing a blown fuse, always check the amperage in the affected circuit. It interlock diodes trouble is meant simply as a rough guide to assist Crankshaft sensor trouble the troubleshooting for some of the more Ignition coil trouble. If you are a dealer please Click Here. The doohickey provides tension for the balancer chain. If the doohickey is far out adjustment or fails you have a major problem that will cause damage to your Kawasaki KLR650 dual sport motorcycle. This KLR650 engine ate both exhaust valves, damaged the cylinder head, cylinder, and piston all because the doohickey was not adjusted correctly. Get instant access to this online service manual, adjust the doohickey and maintain your KLR650 dual sport motorcycle to keep it running in top form for your next adventure. I am a first-time motorcycle owner and know very very little about mechanics and routine maintenance. So I’m learning. I performed my first oil and filter change on my bike yesterday and was pleased with this accomplishment.I was trying to do some maintenance and was stumped about something. In my opinion, outstanding customer service is, relatively speaking, kinda rare.
Thanks again! Peace. Tim Join the Cyclepedia Reseller network by becoming an online affiliate. There's no inventory to take on, nothing to ship and no customer service to deal with. We take care of everything. Learn More. Perhaps you can return back to the site's homepage and see if you can find what you are looking for. Or, you can try finding it by using the search form below. Subscribe to The Kneeslider Everything from normal maintenance items to hard to find out of production parts, look here first. Use part numbers if you have them. Power Commander Fuel Tuners, Jet Kits, And More. Shop Dynojet.com. To browse Academia.edu and the wider internet faster and more securely, please take a few seconds to upgrade your browser. Help Center less You can download the paper by clicking the button above. Related Papers Download pdf About Press Blog People Papers Job Board Advertise We're Hiring. Access the information and tools you need to get the most out of your vehicle. Access the information and tools you need to get the most out of your vehicle. Please contact Customer Support for assistance. No two are alike. They look like this: KAW46436J697. The exact location for these numbers in your particular model is illustrated in your owner's manual near the front of the book. They also appear on your registration documents. Invalid fields exist in below form. Please try again.Please try again.Please try again later.Please try your search again later.To calculate the overall star rating and percentage breakdown by star, we don’t use a simple average. Instead, our system considers things like how recent a review is and if the reviewer bought the item on Amazon. It also analyzes reviews to verify trustworthiness. Please try again later. Patrick D. 1.0 out of 5 stars. Australia This, in addition to extensive research, allows.Kawasaki models covered by this repair manual. Vulcan VN1500. 1470cc. 1987 through 1999 Vulcan VN1500 Classic. 1470cc. 1996 through 2004 Vulcan VN1500.
Troubleshooting, tune-up, maintenance and repair are not difficult, if you know what tools and equipment.This, in addition to extensive research, allows.Every Manual is based on a complete stripdown of the bike. Our authors and technicians work out the best methods.The story of Kawasaki GPZ 900R Ninja is told from its inception in 1984 through to the A8 model. 25 articles of road tests, model introductions, comparisons, etc. Models.From basic maintenance to troubleshooting to complete overhaul, Clymer manuals provide the information you.Kawasaki motorcycle models covered by this manual. Model ER-6n, 649cc, 2006 - 2010 Model ER-6f, 649cc, 2006 - 2010 Includes ABS versions. Model history and Performance data in.Kawasaki EN450, EN500, EX250 Ninja Twins 1985 - 2007 Repair Service Manual covers. Advanced G'day ( Sign in to bid or buy) eBay Deals Find a Store Help Sell Watch List Expand Watch list Loading. Something went wrong. Honda XR75 Honda CB750 Parts Motorcycle Complete Engines Honda Z50 Parts Complete Engines Motorcycle Part. Other Motorcycle Repair Manuals. Kawasaki Motorcycle Manuals and. Kawasaki Motorcycle Manuals and. Royal Enfield Complete Engines M. User Agreement, Privacy, Cookies and AdChoice Norton Secured - powered by DigiCert. If you are a dealer please Click Here. The doohickey provides tension for the balancer chain. If the doohickey is far out adjustment or fails you have a major problem that will cause damage to your Kawasaki KLR650 dual sport motorcycle. If you need a wiring diagram, please contact the publisher and one will be provided. We do it ourselves to help you do-it-yourself, and whatever your mechanical ability, the practical step-by-step explanations, linked to over 900 photos, will help you get the job done right. Regular servicing and maintenance of your Kawasaki KLR650 can help maintain its resale value, save you money, and make it safer to drive. Take your entire manual with you on every journey.
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Przez 2 ostatnie dni wystepowal problem z serwerem. Przepraszamy za niedogodnosci. Sklep dziala juz prawidlowo. Marzysz o wlasnym basenie, ale zniecheca Cie fakt, ze w naszej strefie klimatycznej pogoda latem to loteria, a w pozostale Czytaj dalej Ile kosztuje kurs murarza i jakie daje uprawnienia. W ostatnim czasie duza popularnoscia ciesza sie wszelkiego rodzaju szkolenia i kursy, m.in. kurs murarza. Branza budowlana wciaz sie rozwija, Dlaczego budowa domu jednorodzinnego tak duzo kosztuje. Latwo wpasc w hurraoptymistyczny nastroj, gdy pomyslimy o budowie wlasnego domu. Tak samo szybko jednak odchodzi zapal, jak sobie uswiadomimy, Komoda z szufladami na wysokich nozkach, czyli wielki powrot mebli w stylu PRL Moda zatacza kolo. Dotyczy to zarowno trendow odziezowych, jak i wnetrzarskich. Rzeczy, ktore naszym rodzicom wydawaly sie zupelnie nieatrakcyjne, gdyz Czytaj dalej Jak urzadzic prysznic typu walk-in. Planujesz aranzacje lazienki i zastanawiasz sie, jak ja ciekawie urzadzic. A moze obawiasz sie, ze brodzik lub wanna okaza sie Czytaj dalej Akcesoria do wozka dzieciecego dla komfortu dziecka i mamy Nie zawsze kupujemy taki model wozka, ktory jest bogato wyposazony w potrzebne akcesoria. Najczesciej w trakcie uzytkowania sami dochodzimy do Technika Zalezy ci na tym, by podarunek byl nie tylko pomyslowy i zwiazany z hobby Czytaj dalej Moda i uroda Co wybrac w sklepie internetowym. Wyobraz sobie taki sen. Wchodzisz do sklepu z tkaninami. Sa w nim wszystkie tkaniny swiata. Regaly ciagna sie w nieskonczonosc, Czytaj dalej Hobby i zwierzeta Jaka kupic w sklepie zoologicznym. Twoj kot jest wyjatkowy i dobrze to rozumiesz. Im dluzej go znasz, tym bardziej doceniasz bogate spektrum jego zachowan i Czytaj dalej Sport Odzywki i suplementy diety otaczaja nas zewszad - szeroki wybor utrudnia decyzje - po ktore siegac. Czym sa suplementy diety. Czytaj dalej Zdrowie i medycyna Sprobuj uzyc wyszukiwarki lub wroc na strone glowna.
Strona korzysta z plikow cookies w celu realizacji uslug zgodnie z Polityka Prywatnosci. And by having access to our ebooks online or by storing it on your computer, you have convenient answers with Viewcontent Php3Farticle3Dkawasaki 1988 Klr650 Service Manual26context3Dlibpubs. To get started finding Viewcontent Php3Farticle3Dkawasaki 1988 Klr650 Service Manual26context3Dlibpubs, you are right to find our website which has a comprehensive collection of manuals listed. Our library is the biggest of these that have literally hundreds of thousands of different products represented. I get my most wanted eBook Many thanks If there is a survey it only takes 5 minutes, try any survey which works for you. The comprehensive text gives complete information on maintenance, tune-up, repair and overhaul, and hundreds of photos and drawings guide you through every step. From start to finish. This book includes all you will need to know to keep your Kawasaki KLR650 running right. One cable pulls the throttle open during acceleration, while the other pulls the throttle closed during deceleration. In operation, the cables always move in opposite directions to one another. Use the following procedure to replace the throttle cables. At the carburetor, loosen the locknuts and remove the cables from the holders and throttle valve (Figure 60). The left cable is the accelerator cable. Identify the cables so the new cables can be matched and installed in the correct position. Note how the cables are routed, then pull the cables from the frame. At the handlebar, remove the screws from the housing and separate the parts (Figure 61). Remove the complete throttle assembly from the handlebar. Remove the cable ends from the throttle drum, then remove the cable guide from the upper housing (Figure 62). Depending on the planned level of disassembly, consider removing top end components, and those located in the crankcase covers, while the engine remains in the frame.